Types of Friction Welding

Explore the Different Types of Friction Welding

A Guide to Friction Welding Technologies

Friction welding has been a trusted and effective joining process for decades, evolving into various specialized techniques such as Rotary, Friction Stir, Linear, and Low Force friction welding. FWT is part of the MTI Group of Companies which is the only manufacturer that offers all of these friction welding processes. We are uniquely positioned to recommend and supply the best technology for your application. Our decades of experience in the industry provide us with a deep understanding of the nuances and advantages of each method, ensuring that we can provide a tailored solution to meet your specific needs.

By offering the complete range of friction welding options, we can help you achieve the highest quality, efficiency, and performance in your welded assemblies. Trust us to guide you in selecting the optimal welding process for your application, backed by our unparalleled experience and innovation in the field.

Rotary Friction Welding

Efficient, high-strength joining with direct drive, inertia or hybrid.

Rotary Friction welding is a solid-state process where one component is rotated at high speed and pressed against a stationary part. The resulting friction generates heat, forging the parts together seamlessly.

Friction Stir Welding

Transforming industries across the globe

Friction Stir Welding creates friction with a rotating pin tool that stirs across the materials in a weld line, effective for virtually defect-free bonding in aerospace, automotive, and other industries.

Low Force Friction Welding

MTI’s newest friction welding technology

Low Force friction welding uses external heat to reduce the forces of traditional welding methods to create a solid-state weld.

Linear Friction Welding

Widely used in the Aerospace industry and ideal for complex components

Linear friction welding joins two components by holding one part stationary while the other is pressed against it and moved in a high-speed linear motion.

Check Your Material Combination & Geometry

Can Your Application Be Friction Welded?

Example Parts

Friction Welding can join a wide range of parts and geometries

Application

Castellated Tube

Bimetallic electrical connectors.

Application

Bimetallic electrical connectors

Hydraulic Cylinder Rod.

Application

Hydraulic Cylinder Rod

Application

Linear Aerospace Development

Application

Weld Orientation Development

Application

Electronic Enclosure

Contract Friction Welding

We don’t just build friction welders – we operate them, too. When you partner with our global Contract Friction Welding teams, we will handle your project from start to finish on our state-of-the-art friction welding machines. Whether you need one part every year or one part every minute, we are here to help you reach your production goals across the globe.

Contract Friction Welding

We don’t just build friction welders – we operate them, too. When you partner with our global Contract Friction Welding teams, we will handle your project from start to finish on our state-of-the-art friction welding machines. Whether you need one part every year or one part every minute, we are here to help you reach your production goals across the globe.

Friction Welding Machines

The FWT range of machines is rugged and built to last. Loaded with intelligent control systems, our machines can rise up to any challenge – be it the nature of metals, applications, dimensions or geometry.

Cover of MTI Welding's White Paper.

FWT White Paper

FWT: A cost-effective joining solution for the automotive industry

In the following pages, we will outline the benefits of friction welding, define the different types of friction welding, and describe the friction welding process. We’ll also mention current issues faced by the automotive industry. And finally, we’ll show how FWT is an effective tool to overcome these challenges and achieve manufacturing goals.

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